Samurai Lj80 Sj410 Sj413 Vitara Jimny. With 16-valve engines, you’ll need the engine wiring harness, everything attached to the harness, under dash wiring harness, ECM, instrument cluster and air cleaner assembly. Remove the 10mm bolt and reinstall it through the coil bracket and the hard line mount with the coil wire facing the distributor. Purchase a new electric fuel pump which could be mounted outside the tank under the body or on the frame rail.Â, a. Click on the 'Contact Us' button to share your submissions. 1. 11. Now you can install the adapter kit. The 1600cc and 1300cc engines look identical. Have info to contribute, or want to show off your vehicle? 10. Suzuki 180 Degree Fahrenheit, 82 Degree Celsius Thermostat Samurai Sidewinder CV Carburetor Adapter Kit 1986-1989 Samurai Mechanical Fuel Pump Carbureted Model 1.3L G13A Remove all of the wiring, cables, lines and hoses from the engine. Picture shows the 1600cc swap kit and engine all crated up as you would recieve it. Welkom op onze vernieuwde site van Suzuki Offroad 4x4 Parts. Trail Tough’s 1.6L conversion kit includes an engine adaptor kit, high pressure fuel pump, and modification of your donor harness completely color-coded labeled and ready install a well as modification of your speedometer. Please consult the xperts to purchase. For the fuel line connections, you can use high pressure rubber fuel line between the motor and Samurai hard line. The owner of this rig was looking to use his Suzuki Samurai for a camping and adventure […], I love these Suzuki Jimny’s. Performance Accessories Weld-On Shock Mount. Run the fuel pump wiring into the engine compartment through the grommet above the battery and into the passenger compartment. Now you can install the Sidekick/Tracker starter. This is greater horsepower than most 1.6L 16-valve Suzuki engines can produce running small tires. Make sure you remove the ground from the starter.Â, Once you begin hoisting the engine out, make sure the distributor does not hit the firewall and that the harmonic balancer pulley doesn’t hit the radiator support near the hood latch.Â, 2. The engine and transmission bolts back in to the stock locations. $2,300.00 A bolt-on install kit with everything included... A remanufactured engine with a 1 year warranty from the manufacturer of the system. You’ll need the complete engine with all the hoses and pulleys. Starter and aleternator. Looking for more power?  A common engine swap is to swap out the Suzuki Samurai 1.3L engine for a 1.6L engine from a Suzuki Sidekick or GEO Tracker. You’ll have to install an electric fuel pump (with at least 45psi output) if your Samurai doesn’t already have fuel injection.  You can do this by: 1. 9. Compare. 6. You can re-use your stock 1.3L manifolds, flywheel and clutch with the 8-valve 1.6L as well. Performance Upgrades for Suzuki Samurai, LOWEST PRICES on Samurai Performance Upgrades, We offer a full line of Calmini Performance Products for the Suzuki Samurai. The 1.6L is a fuel injected engine and never came with a carburetor, The 8-valve 1.6L has throttle body fuel injection while the 16-valve has multipoint fuel injection, The 8-valve 1.6L engine can use the 1.3L intake and a carburetor, The 1.6L 16-valve will require the use of all the fuel injection components and require a complete rewiring, The 8-valve 1.6L head and 1.3L head are nearly identical. Some people have installed the ECM in an upside down Tupperware container  to protect it from dirt and moisture.Â. The North American market […], I’ve looked at numerous overlanding vehicles online, as well as in person at the Overland Expo in Flagstaff Arizona. Add the proper camping gear, and they can […], The Suzuki SX4 is a compact car and crossover developed jointly by Japanese automaker Suzuki and Italian automaker Fiat. Our 1.6 liter engine kit provides you everything you need to install a 16-valve 1.6 "Big Block" Suzuki (Sidekick or Tracker) engine to your Samurai for that extra power you dream of, and deserve. Have more to contribute, use the ‘Contact Us‘ button at the bottom left Click the images to enlarge – Click the arrows to load. Looking for more power? You can use a piece of flat stock and bend it in to shape. WAKE UP... the answer is here! Now install the wiring harness you had modified by Trail Tough. You’ll need the complete engine with all the hoses and pulleys. Be the first to review “Suzuki Samurai 1.6 Engine” Cancel reply. You must be logged in to post a review. Please note: Price does not include freight to your location. A common engine swap is to swap out the Suzuki Samurai 1.3L engine for a 1.6L engine from a Suzuki Sidekick or GEO Tracker. 16. One side of the box bolts to the side of the fenderwell using the original air box mount. This swap can be inspector friendly. 3. The Trail Tough kit includes replacement front body bushings to raise the front clip (hood & fender area). Some have added a 3/4-inch spacer to the body mounts up by the radiator support and a 3/8-inch spacer to the next ones back. It only makes sense that Brent would turn this Suzuki Vitara in to the ultimate […]. You can do so by calling Richard or Cody at (813) 610-7706. 13. No one but you needs to know you have upgraded to a bigger better engine. The donor vehicles wiring harness will need to be modified for use in the Samurai as well as the Samurai speedometer which will need the speed sensor from the donor vehicle adapted to it.Â. 8. 3. Wij leveren de meeste onderdelen uit voorraad. A bolt-on install kit with everything included... A remanufactured engine with a 1 year warranty from the manufacturer of the system. Getting a complete fuel tank from a 1990 or newer Samurai which has the pump already built in the tank. Â, 2. Check out these girls posing with Suzuki’s! The engine swap is easier if you remove the engine and transmission together. Weber 32/36 Carburetor Kit for Suzuki Samurai G13 K600E Electric Choke. If your Samurai passes emissions before the swap, then you will pass after (assuming of course you are swapping in a well running motor). Our mounting system utilizes CAD laser cutting technology taken directly from Suzuki OEM engine and transmissions for extreme accuracy on every single adaptor unit we manufacture so this mates up to your transmission perfectly . ECM control Module The ignition coil can be mounted to the firewall on the passengers side at the mounting location for the steel vacuum line that goes from the manifold to the brake booster. Orders: 888 801-7271 EZ, inexpensive, bolton Power.... its what many Samurai people dream about at night. Once the engine and transmission is out, you can remove the starter and separate the engine and transmission. Their small size and agility give them the ability to go about anywhere. Now you can drop the new motor and transmission in to the Samurai. If you are looking for Performance products or accessories for your Suzuki Samurai, we hav As it is newer engine for your Samurai, and are in California, you may need to have a 'referee' do an inspection for the CARB approval. You can use an external fuel pump from an 89 Ford F-150.  It is a two wire hookup and accepts a 5/16 fuel line.Â. Amber […], There’s a lot of great areas to explore around Medford, Oregon. You may be looking at the wrong part for your needs. You’ll have to install the speedometer that you had modified by Trail Tough. Even without modification to your 1600 engine you can expect to gain up to 25 horsepower over the stock 1.3L motor using a fully bolt on kit. Regular price $19 95 $19.95. Drain the radiator and transmission oil. When gathering parts for your conversion keep in mind that 1996 and up motors are OBDII and will not be smog legal for California. The engine and transmission is removed by removing the (4) 14mm motor mount bolts, (2) 12mm transmission crossmember bolts, and the (2) 14mm bolts that hold the brace below the tranny. ft. Capacities Fuel Capacity 10.6 gallons Engine Oil 3.7 Quarts Engine Coolant 5.34 Quarts Transmission Oil 1.38 Quarts Transfer Case Oil .